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Project experience

Project experience: task, personal contribution and technology

This selection covers personal experience from previous employment and assignments carried out independently and through the GmbH. It describes the actual scope undertaken and supported technologies, without naming customers.

Tasks, personal contribution and technology

Illustrative image: Open control cabinet with PLC and wiring.
Illustrative image – a technical scene, not a photograph of the described installation.

2023

Automation of an aluminium pallet-packaging installation

International aluminium processing and recycling business

PLC programming with S7-1500F/TIA Portal V16, WinCC Unified and Profinet, plus integration of SINAMICS S120 and BLDC drives for a pallet-packaging installation.

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Illustrative image: Operator panel showing status and filling controls.
Illustrative image – a technical scene, not a photograph of the described installation.

2023

Automation of a big-bag filling station

Bulk-material equipment and machinery manufacturer

Electrical design with EPLAN P8, PLC programming with TIA Portal/S7-1500F, WinCC Unified visualisation and integration of a Festo valve terminal. The personal scope included functional checks and handover.

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Illustrative image: CODESYS visualisation showing a process overview.
Illustrative image – a technical scene, not a photograph of the described installation.

2021

Automation of a filter press

Company with its own industrial manufacturing

PLC and WebVisu programming with WAGO/CODESYS V2.3 for a filter press. The personal scope included assembly, commissioning and functional tests.

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Illustrative image: Control cabinet with electrical and I/O components.
Illustrative image – a technical scene, not a photograph of the described installation.

2025

Modernisation of a dosing controller with CODESYS V3

Chemical and polymer plant engineering

Replacement of WEST-PMA control with CODESYS V3, programming of a Berghof controller and HMI, and implementation of CANopen and Modbus TCP. The scope included EDS changes and visualisation.

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Illustrative image: Mechanical positioning unit on a production machine.
Illustrative image – a technical scene, not a photograph of the described installation.

2021

Automation of a production line for ceramic heaters

Company with its own industrial manufacturing

PLC programming with Siemens SIMATIC S7 and implementation of HMI operator interfaces for a production line for ceramic heaters. The scope included commissioning and functional tests of the production line.

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Illustrative image: Electrical drawing with PLC and I/O structure.
Illustrative image – a technical scene, not a photograph of the described installation.

2022

Automation of a nitrile-glove production plant

Nitrile-glove production

PLC programming with TIA Portal V16/S7-1500, WinCC PC visualisation, PROFINET/IO-Link, and integration of SEW drives and ABB robotics. Personal tasks included commissioning, documentation and training.

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Illustrative image: Cabinet installation with controller and operator panel.
Illustrative image – a technical scene, not a photograph of the described installation.

2022–2023

Automation of a second-generation nitrile-glove plant

Nitrile-glove production

EPLAN electrical design, PLC/HMI programming with CODESYS and TwinCAT, WebVisu, and integration of drives and ABB robotics. OPC, MQTT and Modbus interfaces, commissioning, documentation and training formed part of the personal scope.

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Illustrative image: PLC and I/O modules inside a cabinet.
Illustrative image – a technical scene, not a photograph of the described installation.

2024

Control and data integration for an energy and hydrogen plant

Environmental and energy technology

EPLAN electrical design, CODESYS V3 programming with a WAGO PFC200, WebVisu and OPC UA/MySQL data integration. Personal tasks also included a C#/.NET interface and technical handover to the project team.

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Illustrative image: Controller module with a connected interface.
Illustrative image – a technical scene, not a photograph of the described installation.

2025

CODESYS library and device communication for energy management

Energy and energy management

Development of a CODESYS V3 library with OOP-based device recognition and Modbus TCP/RTU communication for an energy-management environment.

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Illustrative image: Siemens PLC with input and output modules.
Illustrative image – a technical scene, not a photograph of the described installation.

2025

CODESYS migration for data-centre building automation

International data-centre operator

Migration of a building-automation controller from CODESYS V2 to CODESYS V3, with reprogramming and changes to process-data communication. The scope included PLC-side provision of plant data to a central building management system (GLT). The technical environment included Modbus TCP/RTU and M-Bus. Delivered as part of a partner project for an international data-centre operator.

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Illustrative image: Visualisation with status indicators and operator controls.
Illustrative image – a technical scene, not a photograph of the described installation.

2023

HMI for an electric-vehicle charging station

Energy technology

Implementation of HMI visualisation in an environment using TwinCAT V3/CODESYS V3.5 and an EK9000 Modbus TCP/UDP bus coupler. Software and parameters were finalised and documented.

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Illustrative image: PLC, drive equipment and I/O inside a cabinet.
Illustrative image – a technical scene, not a photograph of the described installation.

2021

Control and drive technology for an electric ship stabiliser

Marine technology

Control programming with WAGO e!COCKPIT/CODESYS V3.5, CANopen communication and SINAMICS S120 parameterisation. Personal tasks included SciLab data analysis, commissioning, documentation and training.

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Illustrative image: Operator panel showing process and status information.
Illustrative image – a technical scene, not a photograph of the described installation.

2025

PLC and HMI for an ultrasonic solid-axle inspection plant

Non-destructive testing in the rail sector

PLC programming with TIA Portal V19/S7-1500, WinCC Unified and Advanced Runtime, and OPC UA communication with a Windows PC. The personal scope included drive and hydraulic functions and technical handover.

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Illustrative image: Siemens controller with connected interfaces.
Illustrative image – a technical scene, not a photograph of the described installation.

2026

Control migration and diagnostics for marine propulsion

Manufacturer of marine propulsion and manoeuvring systems

Migration: analysis of existing STEP7/TIA systems, correction of joystick/azimuth logic and transfer of control functions to CODESYS V3. Diagnostic scope in the same system environment: PLC analysis and an edge PLC logger using Python, Siemens Web API, PUT/GET, Snap7 and CSV acquisition, with a Flask web interface and Linux services.

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Illustrative image: Controller, I/O terminals and connection wiring.
Illustrative image – a technical scene, not a photograph of the described installation.

2026

Low-voltage main-distribution logic with CODESYS and Siemens LOGO

Technical building infrastructure

Review of programming requirements and implementation of low-voltage main-distribution logic with CODESYS and Siemens LOGO. The personal scope included a 300 kW power limit, PAC4200 integration, internal wiring of two cabinets, testing and technical documentation.

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Illustrative image: Control cabinet with PLC, drive modules and wiring.
Illustrative image – a technical scene, not a photograph of the described installation.

2026

Building automation for railway infrastructure

Railway infrastructure

PLC/DDC programming with CODESYS for WAGO/BACnet and BACnet/IP data-point integration with a central building management system. Personal scope: object mapping for the SiBe system, pumping systems, an automation box and UPS, data-point tests and documentation.

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Illustrative image: CODESYS programming interface for an SQL connection.
Illustrative image – a technical scene, not a photograph of the described installation.

2026

PLC and MQTT integration for an illuminated platform edge

Public transport operator

PLC software with CODESYS V3/WAGO PFC and MQTT communication between the PLC, PC/Node-RED and lighting. Personal tasks: processing vehicle type and ID, light-signal control, software integration, testing and documentation.

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Illustrative image: Fieldbus and I/O terminals with connection wiring.
Illustrative image – a technical scene, not a photograph of the described installation.

Cleaning systems in industrial energy plants

Personal project experience from previous employment.

Industrial energy generation

Personal project experience with cleaning systems in industrial energy generation.

Illustrative image: PLC rack with input and output modules.
Illustrative image – a technical scene, not a photograph of the described installation.

Underfloor ultrasonic inspection unit

Personal project experience from previous employment.

Non-destructive testing in the rail sector

Personal project experience involving an underfloor ultrasonic inspection unit.

Illustrative image: Operator panel showing process and status information.
Illustrative image – a technical scene, not a photograph of the described installation.

Ultrasonic inspection plant for railway wheels

Personal project experience from previous employment.

Non-destructive testing in the rail sector

Personal project experience involving an ultrasonic railway-wheel inspection plant.

Illustrative image: CODESYS visualisation design with operator controls.
Illustrative image – a technical scene, not a photograph of the described installation.

Magnetic-particle inspection plant for railway wheels

Personal project experience from previous employment.

Non-destructive testing in the rail sector

Personal project experience involving a magnetic-particle railway-wheel inspection plant.

Illustrative image: CODESYS programming interface showing structured text.
Illustrative image – a technical scene, not a photograph of the described installation.

Ultrasonic hollow-axle inspection system

Personal project experience from previous employment.

Non-destructive testing in the rail sector

Personal project experience involving ultrasonic hollow-axle inspection.

Illustrative image: PLC rack with input and output modules.
Illustrative image – a technical scene, not a photograph of the described installation.

Automatic eddy-current rail inspection vehicle

Personal project experience from previous employment.

Rail inspection technology

Personal project experience involving automatic eddy-current rail inspection.

Illustrative image: PLC rack with input and output modules.
Illustrative image – a technical scene, not a photograph of the described installation.

2017

Automation of a ring-spring test plant

Personal project experience from previous employment.

Machine and test-plant engineering

PLC programming with Siemens SIMATIC S7-1500 in TIA Portal, implementation of HMI operator interfaces and integration of drive technology for a ring-spring test plant. The personal scope also included commissioning and functional tests of the plant.

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Technical questions

What can be done if legacy PLC project files are missing?

Available documentation, hardware, signals and the required functions are reviewed first. This provides a basis for a testable modernisation scope and a list of open technical points. Recovery of a complete original project is not promised as a standard outcome.

How does a CODESYS migration differ from adding data integration?

Migration transfers or reimplements control software for a new system generation. Data integration makes selected plant values available to other systems. Both tasks may occur in one project, but they have separate interfaces and checks.

Project experience

Explore the task and personal scope

Selected personal project experience with PLCs, HMI, drives and data integration. Tasks and technologies without customer names.

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