Which PLC modernisation approach fits your plant?
Retain, partly replace or migrate a controller: assess I/O, interfaces and the target system for a PLC retrofit.
View solutionPractical solutions
Solutions for specific automation tasks
These solution pages start with a specific question about an existing installation. They describe different interventions and the information needed for an initial technical assessment.
Solutions by requirement
Modernise legacy Siemens controllers with a clear baseline
Assess modernisation options for existing Siemens controllers using functions, I/O, operation and communication.
View solutionChange PLC platforms with traceable functional transfer
Assess Siemens, CODESYS or other target platforms against machine functions and interfaces.
View solutionMigrate CODESYS V2 to CODESYS V3
Prepare existing functions, libraries and communication for CODESYS V3 reprogramming.
View solutionMake data from an existing PLC available to other systems
Define data points and access paths for connecting an existing controller to PCs, databases or cloud systems.
View solutionConnect PLC interfaces using gateways and protocol integration
Connect differing control and IT interfaces with agreed signal and data mapping.
View solutionReplace a legacy HMI and define the required PLC changes
Review operating functions, variables and communication before replacing a legacy HMI.
View solutionDevelop EPLAN documentation for an existing plant
Bring actual equipment, signals and available documents into a traceable documentation structure.
View solutionModernise drives and fieldbus communication together
Coordinate drive functions, telegrams and PLC interfaces for a drive or fieldbus migration.
View solutionPLC fault diagnosis during machine downtime
Trace faults through symptoms, signal paths and communication, with an agreed support scope.
View solutionMigrate S7-300 to S7-1500
Review software, I/O, HMI and communication before a Siemens controller migration.
View solutionPLC retrofit in an operating production environment
Plan changeover, checks and restart around the operating constraints of a production plant.
View solutionCODESYS and WAGO programming for existing plants
Develop control functions, data points and interfaces in CODESYS to suit the project.
View solutionRecreate electrical drawings from the existing installation
Define documentation gaps and the actual installation baseline before EPLAN documentation work.
View solutionPlan WinCC and HMI modernisation
Align operator functions, variables and the target runtime for HMI modernisation.
View solutionPlan drive migration for Lenze and Siemens systems
Prepare drive functions, parameters and PLC communication for a system change.
View solutionTIA Portal support for machines and production plants
Support for Siemens PLC software, HMI changes and diagnostics. Based in Berlin, serving plant operators and machine builders on site or remotely as needed.
View solutionSupport PLC commissioning with defined checks
Agree checks, troubleshooting and handover for an existing automation project.
View solutionScope of work
Technical tasks
- Modernise control
- develop operator interfaces and drives
- make data and interfaces usable
Project experience
Explore the task and personal scope
Selected personal project experience with PLCs, HMI, drives and data integration. Tasks and technologies without customer names.
View project experienceStart a project
Discuss the technical scope
Free initial technical consultation – up to 30 minutes by phone or video, by appointment.